· Perfect mastery of quality tools (Pareto diagram, process approach, AMDEC, 5S, QQOCQP, CNQ, 8D, 5M, QRQC…).
· Good experience in the management of production and quality in textile workshops.
· Perfect mastery of certification standards (ISO 9001, ISO 14001, OHSAS18001,ISO/TS 16949…).
· A good mastery of planning in textile factories.
· Organize garment factories.
· Good knowledge of textile fabrics (defects, metrology, quality control,..).
· Good mastery of the cutting process in the textile and automotive sectors (knitwear, jeans, toe, foam,…).
· Manage a team (discipline, training, absenteeism,…).
· Good knowledge in textile chemistry and textile metrology.
· Good experience in certification audits and internal audits in textile companies.
· Master production and quality indicators.
· Team spirit.
· Autonomy and resistance to stress.
· Computer knowledge: Word, Excel, PowerPoint, Pro plus, Orli, Divalto, Divatex, Textival, Equival, Lectra, Gerber
▪ Sewing (method, balancing, timing, production and quality management).
▪ Knitting (rectilinear and circular).
▪ Weaving (basic fabrics and its derivatives, jacquard fabrics, double-sided fabrics, sponge fabrics).
▪ Dyeing (cotton and its blends, wool and blends, polyester and acrylic).
▪ Washing and printing.
▪ Spinning (conventional and unconventional).
▪ Cutting, production management system.
▪ Textile and macromolecular chemistry.
▪ Technical textiles and nonwoven.
▪ Composite materials.
▪ Plastics and metrology (fibers, yarns and fabrics).
▪ Manage the total quality management system at all levels.
▪ Write and update the quality system procedures.
▪ Treat the failures of the different processes of the management system.
▪ Manage customer complaints.
▪ Supervise the quality team.
▪ Follow the anomalies and participate to solve them by making an action plan with the quality team.
▪ Prepare quality reports.
▪ Follow the quality of performance indicators.
▪ Follow the quality of fabrics sent by suppliers.
▪ Implement the Production management system (Divatex).
▪ Implement ERP DIVALTO.
▪ Set up and update the control plan..
▪ Participate in The implementation of the company’s quality policy.
▪ Participate in the implementation of the certification ISO 9001.
▪ Control the application of the procedures in the different departments by internal audits.
▪ Study the dysfunctions of the different services (development, cutting, method, quality, production, maintenance …) by putting the necessary means (new organization, new working methods, training, recruitment, investment, working procedures …) with the people concerned.
▪ Ensure compliance with the load plan set by the customer according to a study of the constraints of the production of the plant.
▪ Plan the production according to the deadlines of the launches given by the customer taking into account the availability of the fabrics, the skills of the production lines and the complexity of the models in collaboration with the different services of the factory (development, cutting, method, quality …).
▪ Follow the production and quality indicators according to the objectives set through the GPAO.
▪ Attend the technical meeting set by client to clarify the production status and to give him a plan of action in case of problem.
▪ Monitor qualitatively and quantitatively the goods that come from embroidery and screen printing suppliers.
▪ Develop an action plan during conduct of audits performed by customers: technical audit, social environment.
▪ Study and validate material and immaterial investments.
▪ Manage a team (versatility, training, absenteeism, discipline …).
▪ Animate the continuous improvement process, consistent with the different departments of the company.
▪ Manage the team daily (change of position, training, absenteeism, discipline …).
▪ Develop the team: ensure the right level of skills, integrate new members into the team, take care of individual development plans, advise and make the necessary arrangements for appropriate training…
▪ Ensure that working conditions comply with the Group’s HSE (Hygiene, Safety & Environment) standards: intervene in the production line in the event of safety risks and drive improvement of working conditions and ergonomics.
▪ Animate continuous improvement projects.
▪ Prepare production planning in collaboration with the relevant services (logistics, cutting, accessories store …).
▪ Follow production and quality indicators to the objectives (efficiency, retouching ppm, ppm discarded, stops …).
▪ Organize daily production: follow and analyse the production, manage the team, respect the production program…
▪ Participate in solving quality issues during QRQC.
▪ Apply the company standards (Training, quality, meeting 5 min (TOP 5), discipline, production, 5S, HSE …).
▪ Study and validate tangible and intangible investments.
▪ Participate in customers audits (BMW audit (VW310), Volkswagen audit (VDA 6.3) …)
▪ Prepare the production planning with the plant manager.
▪ Study all the parameters of an order before laying and cutting (check the cutting plan, patron, calculate the consumption of the raw material, calculate the consumption of banding, availability of supplies, method of laying, the specifics of the models and the tissue quality) and claim in case of the problem.
▪ Fill out and send the production reports to the direction.
▪ Updating the fabric stock daily.
▪ Follow the quality of fabrics sent by suppliers.
▪ Deliver the cutting pieces to the manufacturers.
▪ Assist the quality controllers.
▪ Treat the cutting quality problems