AMITABH MAHAJAN

09958572492, 09812206317

[email protected]

16/06/1973

Present address- Flat No L-032, DLF New Town Heights, Sector 86, Gurgaon

Seeking assignments in Plant Head / Production Head/ Production Control/ New Development with an organization of repute

Summary

A Proficient B.E. Production and PGDM Operations with over 20+ Years of experience in Plant and Production Operations.

Experienced in managing cross-functional activities involving PQCDSME and enhancing the operations. Proven skills in managing various quality standards and fulfilling the norms of ISO 9001. Knowledge of innovative and yield enhancing production techniques. Significant expertise in the development of Products & production aids for machining. Excellent communication, analytical and problem-solving skills

Core Competencies

•      Production Operations

•      New  Product Development

•      General Administration

•      Man Management based on skill identification, development, and training

•      Exposure to Heavy Machine Shop

•      Good understanding of handling of large equipment

•      Having sound knowledge of Manufacturing Operations

•      Knowledge of CNC, VMC, HMC machines

•      Quality Assurance

•      Production Operations

•      Managing the production related tasks including planning, control and trouble shooting in co-ordination with related dept.

•      Optimizing man & machine utilization to achieve pre-set production targets.

•      Advance planning of procurement functions.

•      Developing a dedicated and alternate vendor source for, achieving desired quality at effective cost and delivery time.

•      Monitoring discipline at the shop floor for an accident-free & safe work culture.

•      Preventive maintenance of the machines and equipment.

•      New Development

•      Preparation of work instructions, process selection and help in stage wise drawings preparation to meet technical specification of the finished product as per customer drawing.

•      Selecting appropriate Machinery   & Tooling process wise and their procurement.

•      Facilitating new product development initiative with the key focus on Productivity, Quality, Cost & Delivery; developing components in conformance to pre-set technical specifications.

•      Set up and approval of CNC programs.

•      Actual product development and finalizing parameters.

•      Process Improvement

•      Implementing and monitoring Quality System (ISO 9001) to facilitate smooth functioning of overall PRODUCTION operations and enhance operational efficiency.

•      Ensuring reduction in line rejection and cycle time of PRODUCTION, man-hour and raw material inventory.

•      Analyzing various processes/applications and recommending process modifications and equipment calibrations
to enhance operational efficiency.

•      Implementation of TPS (Lean Manufacturing System)

•      Cycle time and changeover time reduction through various Kaizen activities.

•      Quality Operation

•      QMS Implementation

•      Ensured adherence to the various quality measures viz., ISO QMS -ISO 9001 by the maintenance of appropriate requisite documentation/ records.

•      Devising and implementing process & quality plans. Implementing customer specific quality system activities.

•      Reviewing analytical documents, SOPs and summary report.

Supplier Quality & Technical Assurance

•      Implementing supplier approval process that will lead to consistent and reliable vendor base.

•      Providing technical guidance to the vendor team, guiding them in resolving performance bottlenecks.

•      Man Management

•      Directing, leading and motivating workforce; imparting continuous on-job training for accomplishing greater operational effectiveness/efficiency.

•      Working on succession planning of the workforce, rendering technical guidance to the staff & resolving interpersonal issues & working towards a harmonious work environment.

•      Identifying the training needs of subordinates and grooming them for higher responsibility.

Employment Recital

Oct’17 – Continuing                        Supermac Industries Ltd

Current Designation                      GM Production

Current Industry                          Mfg. Sector- Heavy Machines Manufacturing

Current Location                           IMT Manesar, Gurgaon

Company Profile                         Company specializes in manufacturing set up and installation of

machines for sheathing and insulation of industrial cables and house

wires.

Major Responsibilities

•      Managing production, planning and control.

•      Improvement in processes

•      Quality improvement

•      New product development

•      Timely dispatch

•      Utilization of Plant equipment and machines.

•      Lean Implementation

Last Employer

Oct’16 – Sept’17                              P A Pinions

Last Designation                           Head Production

Last Industry                                Mfg. Sector – Micro shafts, gears, and pinions

Last Location                                Dharampur, Himachal Pradesh

Company Profile                         Company specializes in turning of microcomponents using

sliding head CNC turning machines, VMC and gear hobbing

machines.

Major Responsibilities

•      Managing production, planning, and control.

•      Improvement in processes

•      Quality improvement

•      New product development

•      Timely dispatch

•      Utilization of Plant equipment and machines.

Nov’12- Sept’16                               Micro Turners

Designation                                 Plant Head

Industry                                     Mfg. Sector – Automobile components

Location                                     IMT Manesar, Gurgaon

Company Profile                              An ISO/TS16949 company manufacturing

Transmission shafts and related assemblies.

Major Responsibilities

•      General administration of the Plant

•      Production and quality.

•      Plant maintenance

•      Customer dealing for quality and new product development

•      Maintaining the supply chain

•      MACE (Maruti Centre for Excellence) documentation and approval

•      Liasioning with the Government departments for maintaining mandatory requirements

•      Presentation of the plant to the customer for the existing and new products in development.

Jun’10 – Jun’12                           M/s Deloro Stellite India Pvt Ltd.

Designation                       Production Manager

Industry                           Mfg Sector- Power sector, Heavy Parts Manufacturing

Location                            IMT Manesar, Gurgaon

Major Responsibilities

•      Preparing production plan &  manage Production and quality as per plan.

•      Training of manpower for the handling of heavy machinery and equipment

•      Working knowledge of heavy machinery and equipment like CNC lathes, HMC, Grinding machines, and overhead crane.

•      Plant preventive maintenance & safety of manpower and equipment

•      Liasioning with external people in case of major equipment malfunction

•      Manpower planning and handling

•      5S and waste reduction on the shop floor.

•      Product handled-Steam turbine parts – Valve cones, Valve cone stem, Valve seats, Valve cone spindles, Spindles. (Parts machining done on CNC machines)

Apr’00-May’10                   M/s Groz Engineering Tools Pvt Ltd

Designation                   Deputy Manager Production

Industry                          Mfg. Sector- Equipment Manufacturing, Engineering Tools, Lubrication Pumps

Location                        Gurgaon

Major Responsibilities

•      Production and quality in the CNC section

•      Man and machine planning

•      Scheduling of the machines and follow up

•      Programming and setting on the machines for new parts development

•      Achieving the planned production targets

•      Lean Management, 5s, and kaizen on the shop floor

•      Training of the manpower

Aug’94-Mar’00                                  M/s Micron Instruments Pvt Ltd

Designation                       Production Engineer

Industry                            Mfg. Sector – Defense Armaments

Location                            Chandigarh

Major Responsibilities

•      Supervision of men and machines in shifts

•      Troubleshooting on the machines

•      Maintaining the in-process quality.

•      Assisting the Production Manager with new developments

•      Maintaining the production logs.

Major Achievements

•      One month induction cum training program in the German Plant of Deloro Stellite

•      In Deloro Stellite I had recruited all the manpower trained them and brought the sales to 180000 Euros from 25000 Euros in the first month.

•      In Groz I had reduced the consumable cost by kaizens.

•      Project on Lean Production Systems at Supermac Industries.

Specific Training/ Seminars / Membership

Training details:    Lean Manufacturing

Duration:                 In-house training that continued for around one year

Topic:                     5S, Kaizen, waste control, cost reduction, identifying and reduction of losses

Project details:      Layout planning of the CNC section and implementation.

Duration:                Two weeks

Topic:                     CNC Section Layout

Seminars details:   Workshop on Right Selection & Application of Tooling for CNC            Lathes, Workshop on Work holding and Fixturing Techniques for Productivity Improvement on CNC machines, Workshop on Total Quality Management.

Duration:                Two to three days

Academic Credentials

*   1994          BE PRODUCTION – PUNJAB ENGINEERING COLLEGE

* PGDBM in Operation Management from Welingkar Institute of Management Development and      Research (WIMDR)

Computer Awareness

•      Windows Environment & Internet

•      Ms-Word, Ms-Excel, Ms-Access, Ms-PowerPoint

Vendors handled

•      Helped in developing the products for the required quality and cost at the vendors.

•      Developed vendors for development of jigs and fixtures.

Products Handled

•      Steam turbine parts – Valve cones, Valve cone stem, Valve seats, Valve cone spindles, Spindles. (Parts machining done on CNC machines)

•      Engineering tools like drill sleeves, arbors, vices, various types of lubrication pumps and equipment (Using the CNC and VMC machines)

•      Defense armaments like time fuse devices and parts of the revolver made for Indian Army.

•      Gear Shifter assemblies involving machining and assembly of transmission shaft and forks.

•      Heavy machinery and equipment manufacturing.

AMITABH MAHAJAN