Photo

Fleurdeliz Gatasi Industrial Engineer_ Quality or Process

Philippines
 Quality Control-AssuranceBRC-IOPComputer Aided Design -  AUTOCADHACCPHeIndustrial Organization ManagementInventory ControlISO 14001ISO 9000Management Information SystemOperations ResearchProduction planningRISK ManagementSafety Engineering Facilities Planning and DesignSAP- ERPSystems Engineering

FLEURDELIZ CURIBA GATASI

 

Job Objective:           

To apply and expand my knowledge in the vast field of Industrial Engineering, and be able to face the challenges of the continuous changing times.

 

EMPLOYMENT RECORD

 

QA MANAGER

Classic Sleepcare LLC – Ortigas, Philippines

October 2016 to Current

§  Reports directly to the COO of the Company

§  Responsible for the Quality Assurance activities of the Operation system:

·      Sustain, continuously improve and retain the certification of the organization’s Quality Management System in compliance with ISO 9001:2015.

·      Verify and update all departmental QMIs (Quality Management Instruction) as per ISO 9001 Quality Management System.

·      Coordinate with each Supervisor and Team Lead to review, update and develop QMIs for new function, process and task.

·      Validate the consistency of process flows for each task per team

·      Develop KPIs, targets, objectives and identify the responsibility of each member for each QMI

·      Conduct audits to confirm effectivity of QMIs

§  Develop, update and monitor long term Quality Plans for each team

§  Support special projects to process claim reconsideration to insurance

·      Conducts Quality checks of confirmed invoices or claims through Billing Review

§  Support the hiring process to place qualified personnel for each team

§  Adopt quality management practices to resolve and prevent customer complaints

 

GROUP INDUSTRIAL ENGINEER

Philsteel Holdings Inc – Makati, Philippines

April 2016 to October 2016

 

§  Reports directly to the Chairman of the Company

§  Responsible for improvement and optimization of processes, work force, inventory control, logistics and material flow and material cost analysis. Focus but not limited on the following:

·      Manufacturing and distribution

·      Integration of supply chain

·      Productivity and methods improvement

·      Quality measurement and improvement

§  Study and record time, motion, methods and speed involved on operations in order to establish standard productivity rates and to improve efficiency. Institute changes in the processes and/or recommend adjustments.

§  Develop and improve processes by studying operation requirements through research and design, modifications, and testing applicable methods to support improvement.

§  Develop process plans, and assure processes meet requirements for operational capability, safety, customer service and reliability.

§  Prepare reports by collecting, analyzing, and summarizing information and trends.

§  Communicate with management and user personnel to develop productivity and design standards.

§  Support Top Management in overseeing special project initiatives / studies as mandated by Management.

§  Ensure that KPIs of IE Department are met

§  Meet or exceed established departmental priorities of manufacturing and customer service goals. Learn the process and procedures used at the company.

§  Updates Operational and Support Policy and  Procedures.

 

PLANNING ENGINEER

Octal SAOC FZC – Salalah, Oman

November 2014 to August 2015

·      Reports directly to Customer Logistics & Planning Manager

·      Performs Capacity Planning and Line Balancing

·      MRP (Material Resource Planning) control and review

·      Update the BOM (Bill of Materials) system

·      Computes container optimization based on the order quantity and container bookings

·      Create production orders (in SAP) in conjunction with Customer Support and Production Supervisor

·      Evaluate allocation of machine capacity, resources and provide recommendations to maintain required progress

·      Collaborates with all team leaders and/or members to communicate required completion dates and interface between functional team/operational team and project team.

·      Develop, manage and monitor implementation of overall master schedule and update plans with actual performance and its corresponding shipment date.

·      Reports and analyses deviations from plan.

·      Review processes and procedures to improve logistics flow

·      Review and check reorder levels, quantities and stock holding to ensure compliance to Lean Manufacturing system

·      Understand and able to utilize planning tools such as MS excel, Access, SAP

·      Track, monitor and forecast progress of all activities and deliverable such as products, new product trials, fabrication status and construction of all discipline.

·      Analyze gaps between the planned and actual progress and highlight the areas of concern which required action of the associate task member.

·      Prepare and update three weeks and monthly sales order forecast that reflect the priority activities

·      Participate in management meetings (i.e schedule review meeting, progress meeting, coordination meeting, and management review meeting and so on.)

 

QUALITY ENGINEER – RESEARCH AND DEVELOPMENT DEPARTMENT

Octal Petrochemicals FZC – Salalah, Oman

January 2009 to November 2014

·      Reports directly to the Director of Development, Process and Product Development Managers

·      Handles New Product Introduction and Qualification process

o  Impact modifiers

o  New Antiblocks and slip agents

o  New PET color or tint

o  Different material base (PETG, homopolymer, High/ Low IV PET and others)

·      Stage Gate User

·      ISO 9001 and 14001 Certified Auditor

o  Established OCTAL Sheet Environment Management System Manual     (EMS)

o  Performs Internal Audit against GMP and ISO Systems Procedure

o  Develop and document methods and establish standards to promote effectiveness and efficient utilization of resources

·      BRC – HACCP Team leader

o  Conducts in-house training for all staff

·      Support on the Lamination DPET/PE online pilot projects

o  Set up the Lamination Standards and defect trends

o  Establish the Quality Manual

o  Perform Customer Trials (new PE films, new SKU and end product use)

o  Performs Special Testing and Analysis for laminates

o  Performs initial and final test for Customer-Production Sign-off

·      Performs Testing and Analysis based on ASTM standards

·      Key user for QM manual for SAP introduction, integration and initial application – GO live

·      Supports Thermoforming pilot project

·      Initializes detailed Quality Plans for pilot projects

·      Handles defect trends and analysis using SPC

o  Coordinate quality control objectives and activities to resolve problems by ensuring that root-cause analyses have been exercised to maximize output and minimize cost and waste

·      Monitoring of Non conformances

·      Support on quality improvements

·      Defect process mapping

·      Supports Customer Complaint resolution

·      Implementation of One point lessons

·      Beta Control monitoring (Radioactive scanner for non contact PET sheet gauge measuring device: Strontium 90 and Krypton 85)

o  Conducts in-house training for key personnel on the basic use and care of equipment

o  Performs basic troubleshooting

o  Calibration of scanner-sensor

o  Facilitates Service requirements of the BST technician

o  Monitors the status and upgrade of the software

·      Handles and supports Process Engineering Projects

·      Initiates any Process and Quality Improvements

·      Provides weekly and monthly Quality and Production reports for Management review

·      Provides QC and Production indices trend

·      Supports QC document and specification standardization

·      Support Work simplification and improvement

·      Performs Calibration, Testing and Analysis of PET sheets using the following equipment:

o  Colorimeter (L*, a*, b* and delta e values)

o  Hazemeter (haze and transmission)

o  Microgauges

o  Universal Testing Machine (Tensile Strength, COF, Bond and Seal Strength)

o  Gardner Dart Impact

o  Coefficient of Friction Device

 

CADET INDUSTRIAL ENGINEER

First Sumiden Circuits Inc. – Cabuyao, Laguna

October 2006 to December 2008

·      Reports directly to the IE Supervisor, Eng’g and MTCE Manager

·      Handles Lower Process Area (Backend: mainly manual production process of FPC-Inspection, Pasting and Punching

·      Handles Upper Process Area (Frontend): Exposure, Developing, Plating, Lamination and Etching FPC Process

·      Support on SMT Process (Assembly) of FPC Manufacturing

·      Motion and Time Study (PPH monitoring)

·      Support on New Product Introduction and Qualification process

·      Support on Development and Improvement Projects

·      Work and Layout Standardization (Micromotion standardization)

·      Support building expansion and compression projects

·      Capacity Planning (Roughcut estimates)

·      Machine and Manpower Capacity assessment

·      Reviews, approve and design Production Materials and Utilities using AUTOCAD 2008

·      Coordinates with Contractors and suppliers all approved design and layout requirements

·      Initiates HIRAC and FMEA review and construction for transfer and addition of new machine and/or equipment

·      Utilities and Production materials assessment for Ramp-up

·      Spearheads all layout activities with Facilities and Maintenance

·      Supports, initiates and approves Process, Production and Layout improvements and other Cost Saving activities

·      Practices 5S at all times

 

CADET/ STAFF ENGINEER

Epson Precision Philippines Inc. – Cabuyao, Laguna

April – September 2006

·      Handles QS 9000 documents (Document and Data Controller for Engineering Dept.)

·      Quality Monitoring for Current defects and corrective action

·      FMEA and Control Plan update monitoring

·      Facilitate Engineering meetings for Document updates and Quality issues

·      Kaizen contribution

·      Organizes Internal Audit of Engineering to Production Processes

·      Engineering department representative for Higher Management Audit

 

JOB RELATED TRAININGS

On the Job Training and Design Project

Miyoshi Technologies Phils

November 2005 – March 2006

 

Motion and Time Measurement

Daphnetex Corporation – Garments factory

October 2004

 

Motion and Time Study

Fuji-Haya Devices and Components Corporation

February – March 2004

 

Personal Information

Birthday                                               August 24, 1984

Religion                                               Catholic

Status                                                    Single

Citizenship                                           Filipino

Height                                                   5’1”

Weight                                                  110 lbs.

Driver’s License                                  Philippines and GCC

 

Educational Background

Bachelor of Science in Industrial Engineering

Colegio de San Juan de Letran – Calamba

Bucal, Calamba City, Laguna

 

Achievements

Top Industrial Engineer                       2003-2006

Champion smartIES                              2004-2005

 

Related Courses

Computer Aided Design –       AUTOCAD                              Safety Engineering

Facilities Planning and Design                                                Systems Engineering

Management Information System                                          Production Planning

Operations Research                                                                 Inventory Control

Industrial Organization Management                                   Quality Control-Assurance

HACCP                                                                                         ISO 9000

ISO 14001                                                                                    BRC-IOP

SAP- ERP                                                                                     Risk Management

 

Skills

–           Knowledgeable in AUTOCAD, Microsoft Word, Powerpoint, Excel, Access and Visio

–           Capable of meeting commitments on tight deadlines

–            Ability to adapt well on changes and works well under pressure

–            Flexible and enjoys learning new skills to get the job done faster

–            Hard working, goal oriented, energetic, dedicated to exceeding employer expectations

 

SEMINARS ATTENDED

ISO 9001:2015

Makati, Philippines

August 2017

 

BRC HACCP COURSE

London, UK

November 2014

 

ISO 9001:2008 & ISO 14001:2004 Internal Auditor Training

Octal SAOC

2013

 

Access and SAP training

Octal Petrochemicals – Salalah Oman

2012

 

Betacontrol Beta gauge in-house Training

Octal SAOC

2010 – 2011

 

SPC training

Octal Petrochemicals – Salalah, Oman

2009

 

ISO – BRC – HACCP Safety and Hygiene training

Octal Petrochemicals – Salalah, Oman

2009

 

Value Engineering

ARCDI – Alabang, Metro Manila

August 2008

 

Cycle Time Reduction

ARCDI – Alabang, Metro Manila

August 2008

 

Cost Sheet Orientation/ Training

First Sumiden Circuits Inc. – Cabuyao, Laguna

January 25, 2008

 

8D (Discipline)

First Sumiden Circuits Inc. – Cabuyao, Laguna

November 15, 2007

 

AUTOCAD 2008 Training

First Sumiden Circuits Inc. Cabuyao, Laguna

October 19 and November 8, 2007

 

6 Sigma Green Belt Training

First Sumiden Circuits Inc. – Cabuyao, Laguna

July to September 2007

 

Failure Mode and Effect Analysis (FMEA)

Epson Precision Philippines Inc. – Cabuyao, Laguna

July 2006

 

Motion and Time Study

Colegio de San Juan de Letran – Calamba City, Laguna

September 19, 2003

 

Ethical Leadership

Colegio de San Juan de Letran – Calamba City, Laguna

January 30, 2004

 

AUTOCAD

Colegio de San Juan d e Letran – Calamba City, Laguna

February 19, 2005

 

Operations Research Congress and Quiz Contest

UP Diliman, Quezon City, Manila

March 11, 2006

 

Career Development Competencies Seminar

Colegio deSan Juan de Letran – Calamba City, Laguna

January 30, 2006

 

Phil. Institute of Industrial Engineers Congress and Quiz Contest

UP DIliman, Quezon City, Manila

March 19, 2005

 

Operations Research Congress and Quiz Contest

UP Diliman, Quezon City, Manila

March 5, 2005

 

References                Available Upon Request

Education

2001-2006 Bachelor of Science in Industrial Engineering at Colegio de San Juan de Letran