Franco Angelo Regencia

FRANCO ANGELO REGENCIA

QA/QC INSPECTOR (MULTI-DISCIPLINE) / SITE MECHANICAL ENGINEER

L| PHILIPPINES | E | [email protected], [email protected] | M |PHIL: +63 945 481 5463

PROFILE:
Mechanical Engineering Degree Holder with eleven (11) years of combined experiences in Maintenance and Modular Fabrication and Construction of Large scale, Complex and Multi-Engineering Global EPC projects such as LNG, Oil and Gas, Cement, Mining and Power Generation Plants.

CORE COMPETENCIES:
Quality Assurance and Quality Control Inspection – Multi-discipline

Site Engineering Execution, Management, Site Coordination and Supervision

Project Performance or Status Reports, Workforce, material and equipment resources Planning

SPECIALIZATION:

Mechanical – Inspection and Supervision of Fabrication, welding, Assembly, Installation or Erection and Alignment of static, process and rotating mechanical equipment

Piping – Inspection and Supervision of Fabrication, welding, Assembly, Installation, Test Pack Preparation and Pressure Testing or Hydrotest and pneumatic testing of A/G and U/G piping.

Structural Inspection – Inspection and Supervision of Fabrication, welding, Assembly and Erection.

Thermal Insulation and Refractory – Inspection and Supervision of Application or Installation.

Material Inspection – Verification of compliance with purchase order and codes or Specification requirements.

TECHNICAL SKILLS AND EXPERIENCE BACKGROUND:
Practical experience in Supervision, QA/QC inspection of Fabrication, Assembly, Welding, Installation or Construction of Piping, Structural, Tanks, Pressure Vessels, Stacks and Ducts, Mechanical Process Equipment, Fired Heater Radiant, Furnaces, Hot Gas Generator, Rotary Kiln, Stacks, Ducts, Preheater, Ball Mill, Pumps, AHU, Electrostatic Precipitator, Airslide, Bag Filters, Conveyors, Clinker Cooler, including Hot and Cold/Cryogenic Insulation and Refractory for process industry practices.

Conversant with International Codes and Standards associated to compliance requirements of Fabrication, Construction and Inspection of Pressure Vessels, Piping, Fired Heaters, Heat Exchangers, and Storage Tanks such as ASME, ASTM, AWS, AS/NZS, BS EN, ISO, API and other related international standards.

Capability to read and understand design drawings including Mechanical drawings, Process Flow Diagrams, Piping Isometric and Instrument Diagrams or pipe routing drawings and schematic diagrams.

Significant experience in inspection, site supervision of insulation installation in LNG, Power, Oil and Gas, and Cement Industries.

Expert of Inspection, Norms and Standards, Engineering and industry practice of Hot Insulation, Acoustic Insulation, and Cold/Cryogenic Insulation such as NORSOK, PIP and CINI.

Technical experience in engineering and inspection of the application of different insulation materials such as Foam Glass, Aerogels, Glass Fiber, Perlite, Rock/Mineral Wool and PUR/PIR.

Practical background and experience in Site supervision, Inspection, Engineering, Installation of Refractory Installation of major Processing Plants such as Power, Cement, Oil and Gas, Fertilizer, and Steel.

Proven Technical background and experience in installation of different types of Refractory materials such as Monolithic Castables, Bricks, Gunite, Ceramic Fibers, Bloc Fibers, and Calcium Silicate.

Experienced in Product Dossier/ Manufacturer’s Data Book Compilation and Review.

Conversant with ISO and API QMS Requirements and Implementation.

EDUCATION AND TRAININGS:

Bachelor of Science in Mechanical Engineering – Western Mindanao State University, Zamboanga City Philippines, PRC License No. 0069648.

Refrigeration and Air Conditioning Repair, Western Mindanao State University, Zamboanga City, Philippines

Construction Occupational Safety and Health (COSH)

COMPUTER SOFTWARE LITERACY

Microsoft Office Word, Excel, PowerPoint and Outlook, Autodesk AutoCAD 2D and 3D.

Ability to swiftly adopt and learn computer software applications

WORK EXPERIENCES
SEPTEMBER 2019 – PRESENT

QC INSPECTOR (MULTI-DISCIPLINE – Mechanical, Structural, Welding, Piping and Insulation)

Company: Atlantic Gulf & Pacific Company of Manila Inc. (AG&P), Batangas, Philippines, www.agp.ph

AG&P is a global industrial infrastructure company, delivering pragmatic gas solution and construction services for blue-chip clients across some of the world’s most demanding infrastructure projects. With an outstanding track record in executing complex projects including LNG liquefaction, E-houses and complex modules for LNG plants, refineries, petrochemical facilities, power, mining operations and utility plants

PROJECT: 2500 m³ SELF-SUPPORTING PRISMATIC SHAPE IMO TYPE B (SPB) OIL/ LNG BUNKER VESSEL ALUMINUM TANK SYSTEM, Client – Japan Marine United Corporation

Assigned as Multi-Discipline QC Inspector on the Fabrication and Assembly of 2500 m³ OIL/ LNG BUNKER VESSEL SPB ALUMINUM TANK. Scope comprises Fabrication and assembly of Piping, Tank Assembly and Cryogenic Insulation Installation. Duties include but not limited to Material Inspection, Fit-up and Assembly, Weld Visual, Check Weld Toe radius and Flank angle using Keyence VR-3050 Macro 3D Measurement Macroscope, Surveying, Dimensional, Pressure / Leak Testing and In-process Surveillance inspections.

Proactively generate QA/QC Report such as Fit-up Report, Welding Inspection Reports, Material Inspection Report, Dimensional Report and other related to QC Inspection Reports and submit in timely manner.

Reduced time consumption for documentation or QC Report Preparation at 25-30% by developing Excel programmable Reports (VLOOKUP) which enables to utilize monitoring tool data to be link to QC Reports thereby reducing man-hour consumption for clerical works.

JULY 2018 – AUGUST 2019

QA/QC ENGINEER

Company: Handar Engineering and Contracting WLL, Doha Qatar, www.handar.com.tr

Handar Engineering and Contracting – Established in 1995 engage in providing infrastructure construction services such as Industrial plant installation work, Steel construction manufacturing and assembly works, Mechanical assembly works, Installation of storage and pressurized tanks, Boring and instrument mounting works, Refractory brick, refractory concrete, ceramic fiber application and assembly works, Insulation application and assembly works, Painting Jobs and Construction Works.

PROJECT: INSTALLATION OF BOWL STEEL STRUCTURE – LUSAIL BOWL STADIUM

Assigned as QA/QC Engineer in Assembly and Erection of BOWL STEEL STRUCTURE for LUSAIL BOWL STADIUM. Project scope is assembly and erection of Bowl Steel Structure. Duties include but not limited to Fit-up and Assembly, Weld visual, Surveying and In-process Surveillance inspections as well as preparation of Project ITP, Method Statement, Work Procedures and other related documentary deliverables.

Submit Request for Inspection (RFI) and coordination of inspection with clients and third party inspectors in accordance with approved ITP.

OCTOBER 2017 – APRIL 2018

SITE MECHANICAL ENGINEER (COMPLETION)

Company: Handar Engineering and Contracting WLL, Umm Bab Qatar, www.handar.com.tr

PROJECT: QATAR NATIONAL CEMENT – QNCC LINE 5 CONSTRUCTION PROJECT, Qatar, Client- Fives FCB

Assigned as Site Mechanical Engineer for the completion and commissioning stage of QATAR NATIONAL CEMENT PLANT 5 (5000 TPD) CONSTRUCTION PROJECT. Project scope comprises Installation and Erection of Structural Facilities, Installation of Rotating and Process Mechanical equipment such as Rotary Kilns, Bag Filters, Clinker Coolers, Raw Mill, Feed Mill, Preheater, Clinker Cooler, Cement Mill, Auxiliary Equipment, Electrostatic Precipitator, Packaged Equipment in plant construction, Piping, Pumps, Motors, Skids, Valves, Vessels, Compressors, Conveyors, Crusher, AHU, etc. Managing and overseeing phases of construction projects ensuring projects meet agreed specifications, budgets or timescales

Liaising with clients, subcontractors and other professional staff, especially quantity surveyors and the overall project manager

Constructability review and effective communication with various teams involved on the project

Identification and mitigation of risks involved with project execution.

Analytically review technical designs, project specifications, applicable international standards, drawings and continuous verification of processes to ensure that all equipment are installed in accordance with the specifications

OCTOBER 2016 – APRIL 2018

QA/QC INSPECTOR (MULTI-DISCIPLINE – Piping, Mechanical, Welding, Insulation and Refractory)

Company: Handar Engineering and Contracting WLL, Umm Bab Qatar, www.handar.com.tr

PROJECT: QATAR NATIONAL CEMENT – QNCC LINE 5 CONSTRUCTION PROJECT, Qatar, Client- Fives FCB

Assigned as Multi-Discipline QC Inspector on QATAR NATIONAL CEMENT PLANT 5 (5000 TPD) CONSTRUCTION PROJECT. Project scope comprises Installation and Erection of Structural Facilities, Installation of Rotating and Process Mechanical equipment such as Rotary Kilns, Bag Filters, Clinker Coolers, Raw Mill, Feed Mill, Preheater, Clinker Cooler, Cement Mill, Auxiliary Equipment, Electrostatic Precipitator, Packaged Equipment in plant construction, Piping, Pumps, Motors, Skids, Valves, Vessels, Compressors, Conveyors, Crusher, AHU, etc. Duties include but not limited to Material Inspection, Fit-up and Assembly, Weld visual, Surveying, Pressure / leak Testing and In-process Surveillance inspections of Mechanical (Process and Rotating Equipment), Structural, Piping and Insulation Installation.

Preparation of Pressure Test Packages and review of NDE Reports.

Submit Request for Inspection (RFI) and coordination of inspection with clients and third party inspectors in accordance with approved ITP.

AUGUST 2010 – MARCH 2016

QC SUPERVISOR (Project Support) Piping, Mechanical, Materials, Welding, Insulation and Refractory

Company: Atlantic Gulf & Pacific Company of Manila Inc. (AG&P), Batangas, Philippines, www.agp.ph

PROJECT/FIELD ASSIGNMENTS:

YAMAL LNG PROJECT, Client – YAMGAZ

PIPING FABRICATION, Client – Transfield Services Worleyparsons JV – Shell Exploration B.V.

ICHTHYS ONSHORE LNG PROJECT, Client – JKC, (JGC, Kellogg Brown and Root and Chiyoda J.V.)

PROPANE DE-HYDROGENATION PIPING AND ASSEMBLY RACK PROJECT, Dow Chemicals, Client – Fluor Corp.

TWO UNITS HRSG MODULAR ASSEMBLY, Client – Babcock Hitachi Philippines, Inc.

PETRON BATAAN REFINERY PROJECT – Clients, Foster Wheeler USA Corp. and Chicago Bridge and Iron and Co.

PLANT MAINTENANCE PROJECT, MALAMPAYA ONSHORE GAS PLANT PROJECT, Shell Philippines Exploration B.V

BRITISH PETROLEUM – WHITING REFINERY MODERNIZATION PROJECT, Client – Foster Wheeler USA Corp.

IN-HOUSE PROJECTS – YARD DEVELOPMENT PROJECT AND ASME “S” AND “U” ACCREDITATION OR RECERTIFICATION

Proactively participate and supervise the preparation and joint review for internal and external audits related to International recertification and accreditation such as ISO, ASME, OSHAS, and API.

Review of Procedures, ITP, Method Statements, QMS ensuring integration of all regulations and requirements prior to implementation.

Thoroughly review Drawings and check for deviations and proactively report any discrepancies and provide technical recommendations.

Often provide site supervision and demonstrate technical support, which aid in resolving engineering, fabrication and construction issues by recommending necessary modifications in products, processes or quality standards where in accordance with the approved specifications.

Attend site coordination meetings to proactively discuss QC related construction issues and feasible solution.

Interface with other departments including, Purchasing, Shipping, Receiving, Manufacturing, and Engineering as well as Supplier Representatives to ensure all purchased material met specification requirements.

Proactively implemented of Quality Management Systems, Project specifications, ITP, Quality Control Procedures, relevant NDE requirements ensuring that all construction activities such as Materials, Piping, Welding, Mechanical, Insulation and Refractory installation are inspected, tested and conformed to client specification and requirements.

Review of product documents, Materials Inspection Certificates, related QA/QC documents and QC Inspection Reports to ensure conformance to approved project specifications and latest international codes and standards.

Systematically review of product dossiers, Materials Inspection Certificates and related QA/QC documents to ensure conformance to approved project specifications and latest international codes and standards and submit on schedule.

AUGUST 2009 – AUGUST 2010

QC INSPECTOR (MULTI-DISCIPLINE – Piping, Mechanical, Welding, Insulation and Refractory)

Company: Atlantic Gulf & Pacific Company of Manila Inc. (AG&P), Batangas, Philippines, www.agp.ph

PROJECT: BRITISH PETROLEUM – WHITING REFINERY MODERNIZATION PROJECT, Client – Foster Wheeler USA Corp.

Assigned as Multi-Discipline QC Inspector on the Fabrication and Assembly of BP WHITING REFINERY MODERNIZATION PROJECT. Project Scope comprises Fabrication of Erection of Piping Assembly Rack, Radiant Fired Heater, Installation of Mechanical Process Equipment and Pressure Vessel, Structural Components, Process Piping, E&I and Insulation installation. Responsibilities includes but not limited to Material Inspection, Fit-up and Assembly, Weld visual, Pressure / Leak Testing and In-process Surveillance inspections of Mechanical (Process Equipment), Structural, Piping and Insulation Installation .

Regularly conduct Surveillance and Monitoring inspection of work execution in Installation of Piping, Mechanical, Structural, Insulation and Refractory application.

Preparation of Pressure Test Package and review of NDE Reports.

APRIL 2008 – JULY 2009

FIELD MECHANICAL ENGINEER

Silahis Marketing Corporation, Cebu Philippine

PROJECTS/CLIENTS:

TAIHEIYO CEMENT PHILIPPINES INC. – PLANT SHUTDOWN AND MAINTENANCE PROJECT

APO CEMENT CORP (CEMEX PHILIPPINES) – PLANT SHUTDOWN AND MAINTENANCE PROJECT

TOLEDO POWER CORP. – PLANT SHUTDOWN AND MAINTENANCE PROJECT

ATLAS FERTILIZER CORP. – PLANT SHUTDOWN AND MAINTENANCE PROJECT

WORLDWIDE STEEL CORP – PLANT SHUTDOWN AND MAINTENANCE PROJECT

Provided on field technical and engineering support to propose and ongoing projects including preparation of Scope definition, Material Take Off / BOM, project cost estimation, equipment and manpower planning and manage and control of project activities ensuring that project carried out within established budgets and schedules.

Provides consultation to operating facilities and project design teams pertaining to mechanical/thermal process equipment related problems for continually upgrading to both mechanical/thermal process equipment performance, and to continuously improve safe, reliable operation of plant equipment within reasonable costs.

Work closely with plant maintenance, inspection, reliability, operations, and process personnel to consult on problems of mechanical/thermal process equipment. Conduct scheduled plant inspection on process equipment to monitor and evaluate the condition of the system, process operating parameters which impact operating performance and provide technical leadership and recommends appropriate mitigation, innovative solutions and repair actions to solve problems and to reduce or eliminate future failures and improved system’s performance.

Franco Angelo Regencia QA/QC Inspector - Multi-discipline