Photo

Kamlesh Paila General Manager Operations

United Arab Emirates
Construction MaterialsCost OptimizationEmployee MultiskillingGeneral InsulationInjection MouldingInventory ManagementProcess ValidationProduct developmentProduction planningProject ManagementPU Foam & Sandwich PanelPurchasing & NegotiationQuality AssuranceStretegic PlanningThermoware FoamingWork Force Management

With positive attitude and a strong commitment towards productivity, quality and safety with 10
years of diversified manufacturing experience in high and low volume production. Planning,
developing, implementing and managing new processes for continual improvement through six
sigma methodology. Hands‐on experienced in machinery installation of Roll Forming, Reaction
Injection Molding, and Cross Cutter, Stacking & Wrapping, Crimping ,Purlins, Roofing/Tile Sheets,
Slitting & Bending (Flashing) and plant start‐up for production of Polyurethane (PUR)/
Polyisocyanurate (PIR)/ Expanded Polystyrene (EPS)/ Rockwool Sandwich Panel, Modular & LGS
Buildings, PET Preform Bottles, Rotogravure Printing, Spiral Ducts, Thermoware.

Education

Sep 2002/ Jun 2006 Bachelor of Engineering at Rajiv Gandhi Proudyogiki Vishwavidyalaya
Aug 2008/Jun 2012 Master of Business Administration at Vinayaka Missions University
Dec 2010/Dec2010 Six Sigma Green Belt at MSME Development Institute

Experience

Jul 2008/Jul 2011 Production Engineer at Lloyd Insulations India Limited

 Shop floor production planning to maximize the daily production.
 Actively involved in Store for better access of raw material in production lines.
 Coordinating with Quality Control in Client inspection.
 Maintaining daily production, Dispatch and Product Non Conformity Report (PNCR) and
other mandatory reports for ISO 9001.
 Providing Class Room Training and On Job Training (OJT).
 Suggesting operational improvements to enhance quality, improve production times,
reduces costs and timely delivery.

Aug 2011/Jan 2014 Assistant Production Manager at Almutlak Trade & Industries

 Planning and monitoring of production activities and distribution of man power on floor.
 Conduct quality efficacy trials, summarize trial data & provide recommendations for product
improvement.
 Plan productions based on customer and sales requirement and ensure availability of raw
material & packing material at all the time in plant.
 Regularly clearing Work In Progress (WIP) and maintaining finished good stock with respect
to dispatch schedule and coordinating with sales.
 Discover, test, and implement new materials and technologies to improve comfort, quality,
cost and value.
 Ensure process controls are implemented to monitor product quality and identify “out of
control” states and control the process before producing out of specification product.
 Regularly monitoring of process wastage & work to reduce the same to deliver raw material
and packing material utilization above set standard.
 Process control of Polyurethane and Polyisocyanurate sandwich panels foaming.
 Ensure the raw materials are unloaded immediately on receipt, testing is done and located
to respective area as per instructions, in case of damage/deficiency intimate all concerned
and documentation on his effect to raise the issue with supplier.
 Ensure cost control and cost reduction measures are incorporated without compromising
the quality in all activities.

Jun 2014/ May 2018 Production Manager at Red Sea Housing Services

 Estimating required Raw Material for project based on conceptual drawings.
 Planning of Production & fabrication of materials after receiving approved drawings with
respect to project completion date or shipment dates.
 Coordinating with Packing & Dispatch department for safely evacuation of goods on the
shipment date.
 Optimize manpower for production and maintain proper supply of Finished Goods to other
departments for fabrication.
 Prioritize the work as per production plan and plan the manpower requirement to undertake
various production activities planned for the day.
 Monitor production process and quality of products along with Quality Control and
incorporate changes if any in consultation with Plant Manager.
 Meticulously plan the available manpower to send on site for the erection jobs and to run
the production line, if required.
 Effective plant maintenance along with concerned maintenance staff and Root Cause
Analysis (RCA) and making Corrective Action and Preventive Actions (CAPA) of plant utilities
and machineries.
 Make mock‐up models to ensure the raw material procured or other items will be enough to
finish the job on‐site.
 Coordinate with other departments to ensure the produced material will be enough to finish
the project with respect to the extra reject or scrap generated by them.
 Suggest every possibility to management which can save time, manpower and improve
product quality.

Jun 208/ Mar 2019 General Manager at Sintex BAPL Limited

 Responsible for Leading the team and achieving the operation targets including general
supervision of all phases of plant operations including: New Product development, Plant
Operations, Financial Operations, Safety and Health of the Plant.
 Achieves optimum employee levels with least amount of overhead and raw material costs to
meet annual budgetary plan.
 Leads the operation team to increase productivity and profitability within the manufacturing
operation.
 Ensuring the organizational targets/ goal is achieved as per the organizational requirement
and timelines.
 Utilizes and maintains performance reporting such as production schedules, efficiency
reports, quality reports, housekeeping audits, and cost reports.
 Provide leadership for the successful day‐to‐day operation of the Plant.
 Coordinate with sales to optimize the product/Project cost to maintain higher EBITDA.
 Review established production schedules for all manufacturing departments to ensure
established inventory levels are met while operating at the highest efficiency possible.
 Coordinate the hiring and training of all manufacturing personnel for the plant .
 Monitor operation expenses and research ways to reduce costs while maintaining product
quality.
 Ensure that all legal/ Organizational Procedures and Compliances are adhered to within the
plant.
 Encourage and promote operating in a continuous improvement environment.
 Communicate with research and development as well as product management personnel to
develop new product strategies.
 Ensure and Coordinate all Trainings and Talent development/ acquisition for the respective.
 Plant Operations, Strategic Planning, Commercial & Marketing Functions, Project
Management, Vendor Management, Cost Reduction, Man Management, and Quality
Control.
 Directs and coordinates various programs essential to manufacturing procedures (e.g.,
training, safety, housekeeping, cost reduction, worker involvement, security, etc.).
 Responsibilities also include recruiting, hiring and training personnel and facility capital
improvements.
 Other duties as assigned by management in Cross Functional Team.

Apr 2019/ Present General Manager at Lootah Group of Companies

 Responsible for Leading the team and achieving the operation targets including general
supervision of all phases of plant operations including: New Product development, Plant
Operations, Financial Operations, Safety and Health of the Plant.
 Achieves optimum employee levels with least amount of overhead and raw material costs to
meet annual budgetary plan.
 Leads the operation team to increase productivity and profitability within the manufacturing
operation.
 Ensuring the organizational targets/ goal is achieved as per the organizational requirement
and timelines.
 Utilizes and maintains performance reporting such as production schedules, efficiency
reports, quality reports, housekeeping audits, and cost reports.
 Provide leadership for the successful day‐to‐day operation of the Plant.
 Coordinate with sales to optimize the product/Project cost to maintain higher EBITDA.
 Review established production schedules for all manufacturing departments to ensure
established inventory levels are met while operating at the highest efficiency possible.
 Coordinate the hiring and training of all manufacturing personnel for the plant .
 Monitor operation expenses and research ways to reduce costs while maintaining product
quality.
 Ensure that all legal/ Organizational Procedures and Compliances are adhered to within the
plant.
 Encourage and promote operating in a continuous improvement environment.
 Communicate with research and development as well as product management personnel to
develop new product strategies.
 Ensure and Coordinate all Trainings and Talent development/ acquisition for the respective.
 Plant Operations, Strategic Planning, Commercial & Marketing Functions, Project
Management, Vendor Management, Cost Reduction, Man Management, and Quality
Control.
 Directs and coordinates various programs essential to manufacturing procedures (e.g.,
training, safety, housekeeping, cost reduction, worker involvement, security, etc.).
 Responsibilities also include recruiting, hiring and training personnel and facility capital
improvements.
 Other duties as assigned by management in Cross Functional Team.