MANGESH P. KALE
Contact No: 91 7738328139; Email: [email protected]
Seeking challenging roles Electrical & Electronics Manufacturing for Project Management, Planning & Scheduling in industrial Automation, Plant Maintenance & Operations with a high repute company
Accomplished professional with 14+years of experience in scheduling, planning and automating electrical & electronics machineries. Expertise in PC & PLC based CNC Machine’s, Poultry processing machinery, packing machines and switchgear test automation systems,RO & Waste water treatment automation .Strong understanding of data acquisition (PCI,Labview,PLC) & control system, supervision and implementation of projects An effective leader with excellent relationship management skills and strong technical communication, decision making, problem solving & organisational abilities.
Operations & Maintenanc Planning,Sheduling,Project Management
Industrial Automation Capital Budget Management
Plant Maintenance SAP Optimization Liaison & Co-ordination
Vendor Management Team Management
Start up & Commissioned of Poultry Automation Plant at Saudi Arabia.
Significantly contributed in planning,Scheduling,capital budget management for plant maintenance.
Set-up& Optimization SAP process flow system for plant operations thorough Software team.
Succeeded in initiating Spare cost saving activities &Power cost per component is reduced .
Man power reduced by successfully implementing Low cost Automation in.
Individual support to some local automation companies for maintenance from last year.
Feb 2015-Mar 2017; Addoha Poultry Co., Dammam, KSA As Electrical & Automation-Manager
Lead Performance of instrumentation, automation and electrical systems within predefined timelines.
Reviewed and scheduled controls planned & corrective maintenance activities by identifying improvement points into MTBF & MTTR of machines.
Monitored areas of project management, overall operation and implementations of the actual project, customer support, calibration &testing.
Reviewed capital expenses & implemented the automation projects to enhance the profitability’s.
Worked towards breakdown analysis, identified the root cause and applied best maintenance practices to ensure product quality and quantity.
Operated, automated and maintained:
o Linco-Baader Group Automated Poultry Processing Plant
o RO Water Treatment Plant & Waste Water Treatment Plant.
o Ulma Pacific SSF Horizontal Electronics Automated Packaging Machine for Poultry Products.
o Breast Deboner-656 an intelligent deboning system.
o Drop-Off, weighing overhead conveyors, automated packaging machine.
Generated report through software, camera vision system configuration & testing.
Managed data acquisition ,production line synchronization control system & supervision.
Performed automation & production software, vision system configuration and testing.
Ensured that the engineered solution meets project requirements in terms of functionality, cost, quality and time.
Organized training and development for technicians, supervisor and engineers supervisor.
Planning and implementing preventive maintenance schedules of machineries and instruments to increase machine uptime and reliability.
Proactively identify areas of obstruction/breakdowns and take steps to rectify the equipment’s through application of trouble shooting tools.
Executing cost saving and energy saving techniques/measures and modifications to achieve substantial reduction in Operations & Maintenance expenditure
Jan 2013-Dec 2014; N-Gravetek, Nashik, India As Assistant Manager –Technical
Managed project activities and reviewed the progress of CNC machines installations to ensure success.
Managed product performance and identified opportunities to upgrade CNC machines to meet customers’ needs.
Supported requests to identify any recurring issues and recommended changes.
Arranged regular meetings with customers to discuss any issues or problems and provided reports to the development team.
Feb 2008-Nov 2012; Larsen & Toubro Ltd. Mumbai, India As Assistant Manager –Technical & Commercial
Managed entire technical requirements of the project starting from test automated setup and provided state of art testing facility (test benches) for LV switchgear products like MCCBs, Contactors, Relays, etc.
Created BOM,SOP, functional design documents & designed system architecture.
Interacted with internal cross functional team like factory, procurements, software, engineering for technical risks and mitigations, suggestions during project schedule.
Understood required prerequisites & technical inputs required from the customer and to vendors and documented the detailed timelines for meeting required project schedule and technical activities along with interdependencies.
Took approval for vendors drawings as per with vendors technical requirements and approval of drawings & inspections.
Procured, planned, optimised SAP and managed data in ERP-ECC-6.
Report generation, Data collection and analysis of automation test systems.
Mar 2005-Jan 2008; Future-Tek Machines Pvt. Ltd., Nashik, India
As Field Application-Cum- Support Engineer
Nov 2002-Jan 2005; Navigator Fleet-Tek Pvt. Ltd., Pune, India
As Project Engineer
Jul 2001-Oct 2002; Kalashri Electronics Pvt. Ltd., Pune, India
As Calibration & Maintenance Engineer
PROFESSIONAL & ACADEMIC CREDENTIALS
2001 B.E. (Electronics)
AEC, Chikhali, Amravati University, India
Vidyabharati Mahavidyalaya Amravati,Amravati Board, India
Shri Ganeshdas Rathi Vidyalaya, Amravati Board, India
Certification in Strategic Business Management.
Certification in Innovation.
Certified PLC Programmer (CPP).
Active participation in Yellow Belt Six-Sigma Training program.
Basic understanding of Lean,Pokayoke,Six Sigma,Value Engineering Processes etc.
SOFTWRE TECHNICAL SKILLS
MS-Office, Windows, Internet Applications, Basic SQL Database Configuration
ERP Ecc-6.0 PTP Module (SAP)
MINITAB Data Analysis, LabVIEW Debug Tolls
TCP-IP, MODBUS, LAN, Security Camera System
Poultry Processing Production Linco Software
INFOOD Quality Poultry Vision Software
Industrial Automation Testing & Maintenance Debug Tools