RESUME

K. SAMINATHAN

Email id: [email protected]                                Plot No – 1, 78/2 Agrahara Street

Mobile No: 9940552472 / 8637459847                                 VenkatapuramVillage, Kundrathur

Chennai-600056, Kanchipuram (Dt)

Tamilnadu, India.

Objective
Desire to apply Education, Knowledge, Experience and Exposure gained so far to update myself with the

Latest technologies and contribute to its implementation and services. The field of mechanical engineering and will utilize my tactical as well as managerial abilities. My area of exposure includes Auto mobile and allied industries.

Academic
2016    Bachelor of Mechanical Engineering in Sathyabama University, Kelambakkam, Chennai

2004    Diploma in Mechanical Engineering in PSB Polytechnic College, Kelambakkam, Chennai

1999     12th standard completed in government higher secondary schools Variyankaval, Ariyalur (DT)

1997     10th standards completed in government higher secondary schools Variyankaval Ariyalur (DT)

Summary of Professional Qualifications
I have strong knowledge of MIG, GMAG, MAG, TIG Welding process
I have strong knowledge of Brazing furnace, Plasma arc welding process
I have strong knowledge of HP leak, Helium leak testing and Primer Painting process
I have strong knowledge of Injection Molding process and Delrin materials knowledge
I have strong knowledge of PPAP, LMS, TPM, 8D, and 7 QC Tools
I have strong knowledge of LMS Tools, FMS, 5S, 3C, Kaizen, OEE and POKA-YOKE
I have strong knowledge of IMS, IATF16949, QS9001 standards in shopfloor
I have strong knowledge of SAP and ERP systems in production line
I have strong knowledge of MS Office during presentation in meeting
I have strong knowledge of CCPM, 4-Step, PMS/RCPS and 7QC Tools
I have strong knowledge of Kaizen, SMED, Ohno circle implementation
I have strong knowledge of SPC, MSA and Problem-solving skills,
I have strong knowledge of BBS, PH, NM, MN, MTI and LTI
Experience – Current Employer
Organization : M/S Danfoss Industries Pvt Ltd. Oragadam, Kancheepuram-602105

Period             : April 2012 to till date

Designation    : Assistance Manager – Production

Company profile:

The Danfoss is Denmark based MNC which is having worldwide manufacturing locations currently expanding its facilities in India. It is world leaders in Refrigeration and Air Conditioning products likes Heating, Cooling, Drives, Panels and many types of Valves are manufacturing around the world. This is certified in IATF16949, QS9001, IMS, TPM and UL. The Danfoss major customers are Ferrari, General Motors, BMW, Johnson Controls, Carrier Corporation, Ingersoll Rand, Bluestar, O-General, Mitsubishi Motors and CDC center.

Roles and Responsibilities:

Responsible for achieving all KPI’s SQDC in FD, IR, SG/SGP and KCM assembly line
Responsible for implementing JIT and KNBAN systems in line without production stoppage
Responsible for coaching/Mentoring line Supervisors and TC’s and develop the multi skilled
Responsible for regular review in line supervisors and TC’s how to complete all task in on-time
Responsible for plan and complete the new fixtures, Jigs and tools implementation & trails
Responsible for Present PMS/RCPS board, Factory board and QRQC board Meeting
Responsible for training giving to BCW development plan
Responsible for plan and complete local supplier development in SPPAP F&F trails
Responsible for production supporting to new project and new development
Responsible for running kaizen event for cost saving project to reduce the consumables
Responsible for developing the local supplier for all consumables and minimal the cost with high quality
Responsible for implementation the FMS in FD, IR, SG/SGP and KCM assembly line
Responsible for frequent review with suppliers and addressed with supplier issues all assembly lines
Responsible for corrective action taken with JDI and 4 Step for SQDC deviation in all assembly lines
Responsible for corrective & preventive action taken with 8D for all customer complaints
Responsible for attending the meeting in Voice of Customer for Quality and Delivery
Responsible for implementing and reviewing in frequently IMS/IATF 16949 standards in shopfloor
Responsible for leading the meeting 8D,4-Step, CCPM, IMS, IATF for FD, all assembly lines
Responsible for Reviewing with frequently in PPAP and APQP documents
Responsible for Achieving DPP systems audit score in each quarter
Responsible for using problem solving tools like 7QC tools, SPC and MSA
Responsible for conduct the Ohno circle identify and eliminate all 8 Types waste
Responsible for implementing LMS systems with using LMS Tools for all assembly lines
Responsible for explaining line process, product and SQDC trend to new comers, visitors and suppliers
Responsible for line performance present to Plant Head with SQDC in monthly meeting
Experience – Previous Employer – 2
Organization    : M/S Sona Koyo Steering Systems Ltd., Sriperumbudur, Kancheepuram – 602105

Period                : December 2005 to April 2012

Designation       : Engineer (JM2), Production

Company profile:

The Sona Koyo is leading steering manufacturing automotive in India. it is joined in Koyo steering systems in   Japan and it is number one steering manufacturer in world. Sona Koyo are Manufacturing in Commercial and Heavy-duty steering’s. They are producing in Power steering, Manual steering, Electrical power steering, Universal joints, Intermediate shaft And Steering Column with tilt and telescopic types. This is certified in TS16949, ISO14001, QS9001, TQM Deming and TPM Implementation. Sona Koyo major customers are Hyundai, Ford, Azhok Leyland, Maruti Suzuki, Mahindra & Mahindra, TATA, General Motors, Toyota, Renault Nissan

Roles and Responsibilities:

Responsible for daily production plan and it is execution & Achieving in shopfloor
Responsible for achieving all KPI’s and take corrective action if any deviation for PQCDSM
Responsible for shift meeting with discuss operators about in line PQCDSM status
Responsible for coaching/Mentoring line operators and develop the multi skilled
Responsible for OJT given to all operators based on competency matrix
Responsible for maintaining the stock for all necessary consumable items
Responsible for OEE and its improve with cycle time reduction as well as eliminate NVA
Responsible for capturing 16 Major losses and should take corrective action as per Pareto 80/20 rule
Responsible for rejection, rework and should take corrective action wherever necessary
Responsible for finished goods PDI inspection and should deliver to customer On-time
Responsible for customer complaint PPM and should take corrective action with 8D
Responsible for line 5S, 3C and should maintain good appearance at all time
Responsible for review the all line records as per frequency
Responsible for maintaining spares in Jig, Fixture, Tools in lines
Responsible for line physical inventory stock match with ERP stock
Responsible for MIG, TIG, GMAW, MAG and Plasma Arc welding machines problem solving
Responsible for TPM Jishu-Hozen activities in all machine and assembly tables
Responsible for SMED activities and should reduce the Set-up & changeover time
Responsible for Kaizen, Kara-Kura Kaizen, GKA implementation in line
Responsible for Poka-Yoke implementation in all machine
Responsible for line performance present to manager with PQCDSM weekly and monthly meeting
Experience – Previous Employer – 1
Organization : JKM Daerim automotive Ltd, Irrunkattukottai, Kancheepuram – 602105

Period             : September 2004 to September 2005

Designation    : Apprenticeship Training

Company profile:

The JKM Daerim is leading automotive in Chennai. They are manufacturing in commercial and heavy-duty vehicles accessories for Oil pump, Water pump, Inlet manifold, Exhaust manifold, Fuel rail, Rocker arm, Delco water pump. It is certified in TS16949, ISO14001 & QS9001. The JKM Daerim Major customers are Hyundai, TATA, Maruti Suzuki, Azhok Leyland, Ford, Mahindra & Mahindra.

Roles and Responsibilities:

Operating CNC Vertical and Horizontal milling machine
Operating CNC drilling and taping machine
Operating CNC lathe machine
Operating HP and LP leak testing machine
Updating record for DM check sheets in daily basics
Updating record for In-process inspection check sheets as per frequency
Updating hourly production registration in each hour during shift
Attending shift meeting and discus about PQCDSM
Attending training how to maintain shift discipline with DO & DON’T
Achievements
New project Installation and Commissioning in SG/SGP assembly line (2017)
Participants kaizen Event to productivity improvement in FD line 4000 to 5500 No’s (2016)
Involve being implemented more kaizen blitz in line – 170 Implemented (2016)
Brownfield project Installation and Commissioning Valve assembly lines (2013)
Greenfield project Installation and Commissioning FD assembly (2012)
Win best kaizen award- SMED implementation in MIG welding M/c (2012)
Win kaizen award winner – Implemented Kara-Kure kaizen without external source (2012)
GKA Group kaizen award winner in Quality improvement 60 No’s to Zero (2011)
GKA Group kaizen award winner in Quality improvement 729 No’s to Zero (2011)
Win 5 Medals in Quality month celebration company level (2010)
GKA Group kaizen award winner in productivity improvement 450 No’s to 600 No’s (2009)
Kaizen award winner – Maximum number of kaizen implemented 27 Kaizen (2009
Kaizen award winner – Best kaizen award in company level (2009)
Win 5S award –  Best 5S area in our line company level (2008)
Trainings Attended
Undergone training on IATF 16949 – 2016
Undergone training on IMS
Undergone training on TPM,
Undergone training on LMS and LMS tools,
Undergone training on BBS
Undergone training on PPAP,
Undergone training on APQP
Undergone training on ERP and SAP
Undergone training on 8D,
Undergone training on 7 QC Tools,
Undergone training on MIG, TIG, GMAG
Undergone training on Brazing furnace and Plasma arc welding
Undergone training on primer painting process
Personality traits:
Lead by example to influence on other as a leader
Front line passion and run production like an own
Go beyond the ordinary to complete all task with on time
Embrace diversity to do behave others and all
Honor commitment to complete all agreed tasks with on time
Appreciation as a leader for all achievements in bottom line
Influence to do alert work right person at right time
Think about organization always
Personal Details
Date of Birth                                       :           13-06-1982
Age                                                     :           36
Sex                                                      :           Male
Languages known                               :           English and Tamil
Total industrial experience                 :           13.5 years

Declaration
I hereby declare that the above information furnished is true and correct to the best of my knowledge and belief

PLACE: Chennai

DATE:                                                                                                             (K. SAMINATHAN)