SANTHOSH R J

Phone: +91 9743696344 / +91 8310561926                                                     Email:[email protected]
Professional Summary

Overall 4 years of progressive experience, specializing in the Mechanical design of Rotating Machines like AC Generators, Induction Motors.

2+ years of working experience as Mechanical engineer in design, execution, manufacturing process of Steam and Hydro generators at TD power systems.

1+ years of working experience as a Mechanical engineer in design, drafting of Induction motors and Modeling, drafting of steam turbine components using NX cad tool at Quest Global.

Highlights

©  A position as a Mechanical Design engineer to execute and implement effective design process through effective engineering tools and methods.

©  A department at handling day to day activities in co-ordination with internal/external departments for ensuring smooth commissioning and production operations exhibiting ownership / accountability.

©  An effective communicator with exceptional interpersonal skills and strong analytical, problem solving and organizational abilities.

©  Comprehensive knowledge in Mechanical component design of generators, motors, and a manufacturing process, 3D-CAD modeling, GD&T, DFMEA.

©  Soft skills-Primary tool as UG NX-11(Modeling and drafting), Autocad-2017 and secondary tool as Solid works, CREO and CATIA

©  Other tools knowledge as Teamcenter, Enovia, Navision-ERP, Microsoft office for project execution and life cycle management.

©  Certified Six Sigma Green Belt from TUV.

Quest Global – Mechanical Design Engineer

Professional Experience

1.      Customer-Siemens-PG-Bangalore (Offshore)-May2018 to till date.

Detailed Job Tasks

©  Modeling of steam turbine components such as casings, shafts, seals, cross over pipes, compensators, bearing casings, control valves and other required components.

©  Drafting and Detailing of Steam Turbine components using tool as UG NX.

©  Creation of Component Models for high complex housings, castings, structures and PMI models, Drawings (MBD).

©  Review of UG NX Models and assembly of all major components of steam turbines.

©  Creation of fabrication/weldment/forging/casting components models and detail drafting of each components.

2.      Customer-TMEIC- Tumkur (Onsite)-May 2017 to May 2018.

Detailed Job Tasks

©  Responsible for complete mechanical design of Induction Motors for Domestic and International Markets.

©  Creation of detailed component drawings, assembly drawings using  AutoCAD.

©  Assigned to the tasks of selection of Bearings, Heat Exchangers and shaft materials for Motors.

©  Responsible for checking of Critical speed, Bearing life, Shaft strength, type of bearings, life of bearing and approximate motor weight at enquiry stage.

©  Finalizing Layout which includes all the major components by interacting with counterpart & cross functional team.

©  Preparation of models, detailed drawings, technical specifications and bill of materials.

©  Coordinating with other departments to ensure that part and assembly as per design requirements, providing manufacturing support.

©  Associate with new product design and maintaining existing products.

Projects Executed

TMEIC-Horizontal Motors

©  OJI PAPER CO.Ltd –YONAGO WORKS

Description –Horizontal, Squirrel cage rotor construction, totally enclosed top hat type  Induction Motors with power rating of 1060kw.

©  KCP  Ltd-KCP

Description –Horizontal, Squirrel cage rotor construction, totally enclosed fan cooled type fin-frame Induction Motors with power rating of 900kw.

©  SHREE CEMENT

Description – Horizontal, Squirrel cage rotor construction, totally enclosed fan cooled type fin-frame Induction Motors with power rating of 600kw.

TMEIC-Vertical Motors

©  JSW Steel Ltd-KBL

Description – Vertical, Squirrel cage rotor construction, totally enclosed type Top-hat Induction Motors with power rating of 950kw.

TD Power systems – Mechanical  Engineer

Responsibilities Performing

©  Preparation of Customer related drawing such as outline, foundation and termination drawings for customer understanding and approval.

©  Creation of detailed component drawings, assembly drawings using Unigraphics-NX and AutoCAD.

©  Preparation and control of ISO Manufacturing documentation to manufacturing according to the standards.

©  Designing and Modeling of fixtures, tools according to existing and new process requirement of generators.

©  Organizing review meetings (Layout & Design) at various stages with   cross functional team.

©  Release of B.O.M and maintaining deadlines as per scheduled tasks.

©  Solving problems in the shop floor by working closely with production people involved in fabrication, machining, assembly and testing areas.

©  Solving Non-Conforming jobs, repeated problems by direct and traditional method.

Projects Executed

TDPS-Steam Generators.

©  Maxwatt

Description – Horizontal, cylindrical rotor construction, totally enclosed water to air cooled steam generator with the power rating of 4 MW.

Country of installation – Vietnam

©  Dresser Rand

Description – Horizontal, cylindrical rotor construction, totally enclosed water to   air cooled steam generator with the power rating of  6 MW.

Country of installation –Indonesia

TDPS-Hydro Generators

©  Flovel

Description – Horizontal, cylindrical rotor construction, open type.

Country of installation –India

Uniqueness: GD2 requirement of 3 Tm2, Kaplan Turbine, Anti-friction bearing.

©  Andritz

Description – Horizontal, cylindrical rotor construction, open type.

Country of installation –Cambodia

Uniqueness: GD2 requirement of 5 Tm2, Francis Turbine, Anti-friction bearing.

Additional Tasks

©  Played a team role for  the development project of  IC86W, IC616 motors.

©  Involved in worker’s Skill Development with production and improved painting skills, termination skills, coupling insertion skills.

©  Played a team role for the Modification of shop layout for efficient production and reduced the coil movement 231.13mts to 113mts to 48.89%.

©  Development of new projects, designs and Implementing Six Sigma tools to the Design process.

©  Played a major role in the selection and procurement of airless painting machine, bristle blaster tool to the manufacturing for Quality improvement of painting process.

Academic Credentials:

©  B.E. in Mechanical Engineering from Malnad College of Engineering, Hassan, VTU Belgaum, Karnataka with 8.36 in 2014.

©  Diploma from Smt. L.V(GOVT) polytechnic college Hassan, Board of technical Education, Govt. of Karnataka with 76%in 2011.

©  10th from St. Joseph’s High School Hassan, Karnataka State Board with 81.92% in 2008.

Academic Projects:

“Development of slurry Erosion Jet Erosion Test Rig”

“Design & Fabrication of automatic Weight Inspection machine”

Project Objectives:

©  Slurry erosion is very serious problem in industrial application. As it detoriates the useful life of equipments and their efficiency and to have better control on test parameters like impact velocity, angle and sand concentration.

©  Weight is an important parameter of industrial products like food products, so to inspect automatically in mass production industries the machine is designed and fabricated in new way.

Project Conclusion:

©  Erosion is the function of time. With the increase in velocity, erosion wear rate increases.

©  Erosion rate depends on grain size

Extra-Curricular Activities:

©  Completed the Lower Level Exam in Drawing.

©  Secured a overall 355th CET ranking in Diploma-board of technical education Karnataka.

©  Created video clips of Manufacturing process by video editing software’s.

©  Hobbies are to play cricket, badminton and to play musical instruments.

Place: Bangalore

Date: