SHIVAN MAJITHIYA (B.E. MECHANICAL)
Email: [email protected]
LinkedIn Profile: linkedin.com/in/shivan-majithiya-51923028/
Skype ID: shivan.majithiya712
Contact Number: +973 33555384/+91 9879469128
 

Summary

Mechanical Engineer having a total of 9.7 years of professional experience in inspection of Oil & Gas field and Petrochemical plants as QA/QC Engineer. Experience in Quality Control/Quality Assurance functions in the EPC project & Fabrication/Manufacturing of Piping/ Structural/Pressure Vessels/Tanks. Have various Certifications of NDT, Welding Inspection from various international bodies like ASNT and CSWIP etc. Well versed with International codes and standards like ASME & API related with inspection jobs.

Technical Skills

Project, plant maintenance and shutdown related QA/QC and maintenance/repair activities.

Welding inspection and WPS, PQR, WPQ preparation/approval.

Conversant with welding requirements for Carbon steel, stainless steel and alloy steel.

Knowledge and Proficiency in Nondestructive procedure and testing.

Conversant with Heat treatments & Heating cycles for different material.

Knowledge of plant corrosion, root cause analysis, and condition monitoring of static equipment.

Knowledge of plant Inspection Strategy & reliability program of Plant equipment.

Knowledge of inspection standards like API- 510, API-570, API-571, API-572, API-580, API-653, CSWIP, ASME and Manufacturing Standards codes.

Believe in Team work and ability to lead team in productive way.

Planning, Organizing and system development skill to stream line the workflow.

Certification

CSWIP-3.1-The Welding Institute UK. Certified Welding Inspector. (Certificate no.-306856)

ASNT Level II in RT (Radiographic Testing), PT (Pentrant Testing), MPT (Magnetic particle testing)

UT (Ultrasonic Testing)

MS-Office & Auto CAD

Experience

QA/QC Inspector                                                                                                       January 2018 to Present

Ramsis Engineering Co. W.L. L, Bahrain                                                                  2 years

Arabia-Bahrain pipeline Project with BAPCO & Combine Cycle Power Plant Project with GAMA & Shutdown Project with Bahrain Steel & T & I shutdown works of butane storage tank with BANAGAS & T & I shutdown works of Lines and Fittings, Exchangers & Fin Fan Cooler with BAPCO

Inspection of materials, consumables, and welding process and welding as per code and Standard.

Preparing, Review & approve QAP, WPS and Witness & certificate review for welder performance qualification record (WPQ) & PQR as per ASME SEC IX.

Carried out stage wise and final inspection of static equipment like, pressure vessel, Tanks, Heat exchanges, piping, valves, during fabrication and erection.

Carry out & monitor Inspection activities during fabrication, construction stage. And guide for trouble shooting and problem solving.

Conduct Mechanical Completion walk through, Test pack preparation, punch listing, punch closing & Support to Final Reinstatement of plant.

Providing inputs to shutdown planning and maintenance team for inspection activities during shutdown.

QA/QC Engineer                                                                                                        June 2013 to October 2017

Reliance Industries Ltd., Hazira                                                                                4 years 5 months

Styrene and Poly Butadiene Rubber Plant Project, Coal Base Captive Power Plant Project and Cracker Plant Modification Project

Review of Documents related to the project like Project Quality Plan, Inspection Test Plan, Submitted Quality Control Procedures, etc.

Raw Material Inspection to confirm its compliance to Material Test Certificates.

Ensure Sound Fit up, Visual, Dimensional Inspection and Monitoring of Welding parameters prior and during welding as per the approved WPS.

Ensure Pre- Heat and Inter-Pass Temperature levels are maintained during welding.

Carrying out Visual Inspection & ensure NDT coverage applied as per contract and Co-ordination with NDT Personnel’s.

Witness of UT, MPT and DPT in the field.

Radiographic Film Viewing and Interpretation.

Witness of Tie in welding activity.

Ensure the excavation of repair area and welded as per Procedure.

Ensure PWHT and Hardness activities after completion of welding.

Preparation and follow up for Closing of Punch lists.

Monitoring of welder by qualification check and welder performance record sheet review.

PQR & WPS activities, Qualified PQR & WPS which is not available with us like P91#C.S. and P91#S.S. as per requirement of Job.

Witness and surveillance of structural member and equipment installation i.e. alignment, leveling and torque tightening.

Witness of Positive Material Identification.

Review of Hydrostatic Test Packages, Monitoring of Test & ensuring procedures are adhered to contract requirements.

Ensure all required Inspections for Stage Wise Clearance / Final Clearance of Materials for Blasting & Painting or further Processes.

Witness of all stages of blasting and coating operation, i.e. surface profile measurement, wet and dry film thickness measurement, Adhesion testing, holiday testing, repair of damaged coating, etc.

Surveillance of Insulation activities as per ITP and Specification.

Raising and resolving Non-Conformation Report.

Conducting trainings and tool box talks related to job specific requirements to improve quality awareness for project activities.

Ensure Safety is adhered at all levels to Personnel, Equipment and Environment.

Review of test certificates, calibration certificates, backing register.

Maintaining Quality Documents and all Inspection Reports.

Attendance of all weekly Quality and Safety meetings and reporting MOM.

Making of detailed Inspection and testing plans for concerned activities at various stages on the shutdown and supervise the inspection activity & co-ordinate NDT & Third parties.

Visual Inspection, NDT inspection of opened equipment and final box up inspection and generate inspection report.

Participate in shutdowns, issue recommendations for ensuring integrity of equipment and piping, monitor implementation of the recommendations and forecast the materials required for next shutdown.

QC Engineer                                                                                                   February 2012 to March 2013

L&T-MHPS Boilers Pvt. Ltd. On behalf of SKE, Hazira                           1 year 2 months

Manufacturing of Supercritical Boilers

Study of Drawings of Panels, Headers & Pipes.

In process inspection of fabrication activities of pressure parts (Panels, Headers, and Pipes) for Supercritical Boilers on shop floor stage wise.

Maintaining and preparing stage wise inspection reports for hold point of QC as per ITP (Inspection Test plan).

Preparing Final dossier for customer & weekly submitting stage wise inspection reports to IBR.

Inspection of Supercritical Boiler pressure parts with various welding processes as GMAW, GTAW, and SMAW & SAW etc.

Conduct weekly quality patrol on shop floor with quality patrol team (Shop Engineer, Welding Engineer & MHI Technical advisor) to improve product quality from material receiving to finish product up to dispatch.

QC Engineer                                                                                                   July 2010 to February 2012

Unnat Engineering Pvt. Ltd.-L&T Site Hazira                                                          1 year 8 months

Oil & Gas Offshore Platform-DECK Project

In-process inspection of all the stages during fabrication.

Inward inspection of raw materials and material identification as per drawing.

Ensure Sound Fit up, Visual, Dimensional Inspection and Monitoring of Welding parameters prior

and during welding as per the Approved WPS.

Ensure Pre Heat and Inter-pass Temperature levels are maintained during welding.

Carrying out Visual Inspection & ensure NDT coverage applied as per contract and Co-ordination with NDT Personnel’s.

Raising and resolving Non-Conformation Report.

Ensures all inspection and welding equipment are calibrated and have valid certifications.

Preparation of Inspection dossiers and final documentation.

Education

Bachelor in Mechanical Engineering   passed from R.C.Patel Institute of Technology,

Shirpur,Maharashrta. (North Maharashtra University,Jalgao) in 2010 with First Class Distinction.

Diploma in Mechanical Engineering   passed from S.T.B.S. Collage of Diploma Engineering,

Surat,Gujarat. (Technical Examination Board,Gandhinagar) in 2005 with First Class Distinction.

Personal Details

Nationality                  :  Indian

Date of birth               :  7th December 1986

Passport No                 :  T2409703, Valid till -27.03.2029

Driving License           :  GCC & Indian license with validity up to 2022.

Permanent Add           :  B/12, Satyam Society, Satyam Society, Opp. Dholakiya Garden, Surat-395004

Gujarat, INDIA.